Aji Eapen

Background

About Aji Eapen

Proficient with 9 years of experience in Six Sigma, Lean, Process Flowcharting, Value Stream Analysis, Data Analysis, Training, Team Management, Production Management, Data Analysis, Power Pivot, Power BI. • Experienced in Statistical Analysis of data using MS Excel and Minitab, Process Flowcharting using MS Visio, and Affinity Diagrams using Minitab Quality Companion. • Robust expertise in Quality and Process Management Tools including Fishbone, Pareto, PERT Analysis, 5 Whys, 5 S, Poka Yoke, Heijunka, Spaghetti Diagram, Kaizen, CTQ Tree, Gantt, etc. • Domain knowledge of CMMI Dev 1.3 LEAN AND SIX SIGMA PROJECTS: 1. Mistake Proof the Indexing Process a. Average errors per month were brought down to 1-2 per month from >25. b. Tools Used: Project Charter, Process Map, FMEA, RCA using Fishbone. Payroll TAT Optimization and Error Reduction a. TAT optimized to 5th of every month from 10th, and errors were brought down to 1-2 from 6. b. Tools Used: Project Charter, Process Map, VSA, Pareto, Fishbone, 5 Whys, Check List 3. Elimination of Muda in the Leave Management Process a. Wastes Identified: Movement, Waiting b. Entire process was automated c. Tools Used: Process Map, VSA, Spaghetti Diagram 4. Quality Improvement in Production Department a. Errors were brought down to an average of 5 errors per lines from 10 b. Tools Used: Statistical analysis of errors using Run Chart and Pearson Correlation, Brain Storming, Tree Diagram