Dhanesh Vijayan

Background

About Dhanesh Vijayan

A Highly Motivated Mechanical Maintenance Professional with extensive experience of working in Metals & Mining Industry.*Licensed Engineer (Category A) from The Council for Regulating the Practice of Engineering Professions, Bahrain. With over 17+ years of experience in the field of Mechanical Maintenance of Both Steel & Aluminium Plant, Proven Track Record as Section Incharge of Complete Cold Rolling Mill Complex including -Continuous Pickling Line-Continuous Galvanising Line -Utilities ( ETP, Cooling Towers, Compressors)-Roll Shop Management-Overhead EOT Cranes -Finishing Service Centre’s-Aluminium Foil Mill Plant -Aluminium Annealing Furnaces. Experienced in Handling Various Brownfield Projects.*2008 Batch Mechanical Engineering Graduate. Future Fit Leader # ISB ( JSW Accelerated Leadership Program) Develop and Track key performance indicators (KPI) for maintenance performance. Implemented various methods ( Why Why Analysis, CAPA, Ishikawa Diagram ) to perform a comprehensive Breakdown Analysis & Identify effective solutions to prevent future occurrences. DuPont Safety Module Implementation ( Contractor Safety Management). Departmental Coordinator for IMS (ISO 9001,ISO14001,ISO 45001 and ) Certified Internal Auditor SAP Hana PM Module & SAP Ariba Implementation. Project Coordinator for SAP EAP Maintenance Mobility Solutions at JSW Steel Downstream Locations. PILOG MDRM implementation under Digitalisation. Continuous Improvements through KAIZEN, POKA YOKE, PDCA Develop and Control Maintenance Budgets & Cost, Various Cost Saving Initiative’s ( Cost Saving - Rs. 10+ Crs), New Vendor Development. Coordination with internal and external stakeholders for delivering work safely and efficiently. Inventory Planning & Control - Spares Standardisations,Developing Vendor Managed Inventory, Inventory Classification based on criticality, usage & lead time. Spares Procurement, cost saving by import substitution ( Saving of Rs. 50 Lakhs Annually Achieved.) Team Member for bagging Various Prestigious Awards like CII, IMEA, RBNQA, NCQC, ICQC, CCQC Expertise in Handling Various Capital & Planned Shutdowns. Lead a team of 40 professionals, Training, Mentoring, Coaching, Setting their KRA and Performance Appraisal.