Eric Pate
Plant Quality Manager at Sonoco
Based in Lexington, United States
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Seniority
Manager
Department
Manufacturing & Production
Location
Lexington
Industry
Packaging and Containers Manufacturing
Company size
10K
Contact information
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e•••••••@sonoco.com
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Background
About Eric Pate
Currently, employee engagement is at an all-time low which can impact safety, productivity and efficiencies. I am a Continuous Improvement Manager and I enjoy getting employees involved so that they have a say to make a change for the better in their work environment. I have therefore implemented Lean strategies, focusing on Kaizen and the 8 Wastes. I have led cross-functional teams to streamline processes through Value Stream Mapping, Gemba walks, and Visual Management, most recently achieving: • $75k annual savings by reducing overtime in MPC while maintaining weekly training. • A $250k capital project that improved first yield by 15% and saved $125k in scrap. • Increased EBITDA from 3% to mid-20% in 18 months through lean tools and continuous improvement. • A 40% reduction in extrusion line changeover time using SMED. • A 30% decrease in WIP Days on Hand, improving production flow. When we work together with a disciplined approach, these efforts drive significant safety, employee engagement, cost reductions, efficiency gains, and increased profitability.#ValueAdded #NonValueAdded,#ContinuousImprovement,#Efficiencies,#LeanThinking,#Kaizen,#6s,#VisualManagementStandardization,#LineSideDelivery,#AutomaticStorageRetrievalSystem,#ValueStreamMapping,#3P,#GembaWalk,#SMED,#OnePieceFlow,#SafetyDriven,#ContinuousImprovementManager,#BestBusinessPractices,#Visio,#KanBan.#8Wastes.#Manufacturing,#Retail,#MedicalIndustry,#ServiceIndustry,#PDCA,#DaysOnHandTargets,#IDIDLanalysis,#WorkcellBalancing,#OpportunityFindings -Converted finishing batching processes into workcell format -Implemented Kan Bans -Implemented OEEs -Tracked lean projects to yearly Lean savings targets -Implemented Automated Storage Retrieval Systems (ASRS)-Completed over 100 Kaizens events -Reduced indirect labor for a $185k yearly savings -Reduced direct labor for over $400k yearly savings
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