Ghafar Ali

Background

About Ghafar Ali

Highly skilled Chemical Engineer with over 16 years of experience in Fertilizer, Petrochemical and Utility Plant Operations, Safety & Process Safety. Proven expertise in plant operations, commissioning, team leadership and process improvement, with a track record of successful production planning, troubleshooting and delivering process modification projects. Extensive experience in implementing HSE and Process Safety programs for Manufacturing Plant including PSM Implementation, Hazard Identification and Incident Investigation. Recognized for exceptional communication and collaboration skills with a passion for delivering high-quality work and exceeding expectations Skills Summary: • Commissioning & Pre-commissioning Leadership • Process Safety Management (Du Pont PSM) • Process Hazard Analysis (HAZOP) • Plant Performance Optimization & Monitoring • Procedure Development • Plant Modifications (MOC) for Efficiency Enhancement • Team Building & Leadership Skills • SAP Production Planning • Strong Analytical & Problem Solving Abilities • People Training & Development Job Responsibilities: Annual performance monitoring of FFBL Fire Water Pumps in accordance with NFPA- 25. Preparations, follow-up & actions for FFBL Risk Insurance Survey. Process Incident investigation & production-loss calculations (PLR) Responsible for performing JSAs of Critical Jobs, PHA & HAZOP studies of High hazard Operations. IMS Internal & External Audits Preparation & Execution Preparation/Review of jobs/packages for plant safety, reliability & productivity enhancement. Planning / Optimization of raw material, chemicals, and energy consumption. Monitoring of product quality, specific consumptions, and waste effluents of the plant. Implementation of Management of change (MOC) Facilities & Technology. Develop and execute health and safety plans in the workplace according to legal guidelines. Enforcement of policies to establish a culture of health and safety. Discover opportunities for improving conditions and executing various safety programs. Evaluate practices, procedures and facilities to assess risk and adherence to the law. Audit of subcontractor's HES Programs conditions against the Plan. Develop Managers' awareness and ensure Quality and HSE are an integral part of Line Management responsibilities and objectives. Assist Management and Support Functions in establishing, maintaining, implementing and improving the QHSE System