Kyle Nesti

Background

About Kyle Nesti

Senior Process Engineer | R&D Innovator | Project Manager With 11+ years of experience, I have managed the entire lifecycle of industrial plants, from design to decommissioning, across sectors such as Oil & Gas, Energy, and Nuclear Fusion. I specialize in the ground-up design of chemical processing units, the upgrade of existing subsystems, and collaboration with EPC firms for pre-FEED and FEED packages, detailed engineering, and commissioning procedures. I have contributed to global project reviews as a panel member and design authority and hold several patents (e.g, EP3741784, US10174138B, US10829573B1). R&D and Innovation: 7 years of multidisciplinary research in chemistry, material science, fluid dynamics, and automation. I developed a novel tritium compressor for PSA technology and a continuous gas chromatography system for isotope separation. Proficient in process analytical technologies for real-time monitoring, as well as laboratory and pilot-scale experimental setups. Safety and Reliability: Extensive experience with hazardous processes involving H2S, Cl2, flammable, and carcinogenic chemicals in COMAH-regulated (Seveso plants. Skilled in risk assessment tools (HAZID, HAZOP, LOPA, SIL, FMEA, FMECA) and managing tritium and radioactive materials in controlled environments. Project Management: Proven ability to lead projects, including drafting technical specifications, managing project plans, tendering, supplier selection, and expediting. Operations and Leadership: Experienced in overseeing daily manufacturing operations, troubleshooting, and maintenance in high-paced environments. Successfully managed multidisciplinary teams, coordinated major maintenance activities, and improved process efficiency. Quality Assurance and Control: Skilled in quality management systems, factory and site acceptance testing, and ensuring product quality standards in manufacturing.