Manimaran Sundar

Background

About Manimaran Sundar

I am an accomplished engineer with a proven track record in the manufacturing and automation sectors, starting my career with Apollo Tyres' greenfield project. My experience spans working in multicultural environments and collaborating with external partners to meet operational demands efficiently. Key expertise includes: Manufacturing Operations: Proficient in managing and improving manufacturing systems through Kaizen and lean methodologies, fostering a safe and efficient work environment aligned with Industry 4.0 standards. Automation and Maintenance: Skilled in tracking and optimizing automation parameters (OEE, MTBF, MTTR) and leading initiatives for new automated machine design and implementation using FMEA tools. ERP Systems: Experienced in SAP modules (PM, MM) with expertise in PR creation, MRP planning, and ensuring optimal inventory availability. Continuous Improvement: Adept at analyzing breakdowns, implementing corrective actions, and driving OEE improvements while aligning with group objectives such as employee efficiency and productivity. Audit and Certification: Knowledgeable in ISO 9001, IATF-16949, and EHS standards, with hands-on experience representing the maintenance department in audits and participating in the prestigious Deming Award certification process. Quality and Safety: Actively contributed to quality enhancement through national-level participation in QCC (Quality Control Circles) and establishing safety protocols. Problem Solving and Data Analytics: Strong analytical skills to identify and resolve complex problems, ensuring seamless operations and achieving key performance indicators (KPIs). Cross-Functional Collaboration: Partnering with cross-functional teams for design, implementation, and optimization of systems to meet evolving business needs. With a passion for continuous improvement and a commitment to excellence, I aim to contribute to organizational growth while driving innovation and operational efficiency.