Mathi Vanan

Background

About Mathi Vanan

Manufacturing: Expertised in handling various twisting and winding technologies like TFO, Ring twisting and direct twisting Technology and different size of winder from 400 grams to 9.0kg package. o Reduction of Break rate in Dynamic Twister 8.88% to 3.00% o Reduction Downgrade Twine generation from 6.41% to 3.50% further to 2.5% o Improved Cheese winder production from 64.0 MT to 85.0 MT Expertised in Melt spinning technology : o Low and High denier yarn combination produced 510MTPM (Capacity Utilized 95%) o Sustainable textile production- 20+ dope dyed nylon-6 color production done and commercialized to Indian as well as overseas customers with green chemicals usage. o Effective skill matrix system followed in the plant with almost 500+workfrce in various cadres Expertised in Mechanical maintenance : o Implemented the Autonomous maintenance in draw twister and yarn twister which helped for the zero breakdowns and Reduction of Mechanical Breakdown downtime in Dynamic Twister from 57.96 Hrs to 25.00 Hrs Expertised in Quality : o Internal Auditor for Integrated Management System (EMS 14001:2015,QMS 9001:2015,OHSAS45001:2018) certified by TUV NORD o Prepare and maintain IMS Documents(QCPC,L0 Map,EMS-Aspect –Impact, Process flow,L2,Risk Assesment,Work instruction, SOP etc,) o PSP-BLUE certificate (Problem solver award) got from SRF Limited o Lead to QC circle Team and Kaizen and POKA YOKE improvements o Implemented 7 QC Tools and FMEA Production planning, Control (PPC), and Convertor manufacturing management: o Expertise in effective production plan of in-house yarn and twine manufacturing setup and 10 outsourced convertors in across India. o Worked with 36 different products, 9 different manufacturing location, 20 different color and 5 different package. o Effective Utilization achieved (Twisting-92% and Yarn-98%) with the better planning and control o 500 MTPM yarn plan based on Twine(200MTPM) requirement, direct sale and IUTA sale o Freight Charges reduced from Rs.6.41/kg to Rs.3/kg through maximize the truck density o Keep the FG stock in 4 branches(N+E+W+S) and manufacturing plant as prescribed norms o Nonperforming asset(NPA) items to be planned to sold as per market guideline o Weekly basis PPC activity presented to Business, Plant and Marketing heads including all region head Convertor manufacturing management o Developed, Managed and closed 9 convertors across all the regions of the India. o Experienced well in legal and compliances activities in Jobwoker