Samuel Fonta

Background

About Samuel Fonta

Automotive Engineering Leader | Powertrain Innovation | Global Project Management With over a decade of experience in the automotive sector, I specialize in launching and optimizing electric powertrain assembly lines for high-profile models including the Renault Megane, Scenic, Master, R5, and R4—scaling production from 120K to 240K units annually. My career bridges advanced engineering, team leadership, and global collaboration, driving innovation across R&D, manufacturing, and customer-focused development. Core Expertise: Process FMEA specialist for electric powertrain lines (EESM, Axial Flux Machine, In-Wheel motor, xHEV, PHEV) QFD expert for process parameter control and innovation deployment Scrap reduction and OEE improvement strategies Project development for major OEMs: Toyota (Lexus RX350), Nissan, VW, PSA, GM, Ford, Great Wall Technical liaison with Toyota Japan for Lexus testing Team management (15–25 people), CAD leadership, and lab operations International experience in China, Japan, and the USA Technical Skills: CAD: Catia V5 (kinematics, solid, surface modeling) PLM: Engineering Change Management via Matrix One Specialties: DV/PV testing, warranty analysis, mechatronics, vehicle integration, control systems, QRQC, FTA, workload management, CAD packaging, customer specification compliance What Sets Me Apart: I combine deep technical knowledge with a hands-on leadership style, consistently delivering results in complex, cross-functional environments. My approach is rooted in precision, innovation, and a relentless focus on quality and customer satisfaction.