Sanjay Kumar Das

Background

About Sanjay Kumar Das

Motivated Quality Assurance Leader and certified Six Sigma Black Belt with over 25 years of experience in end-to-end Quality Management across Process & Product Quality Assurance, Preventive Quality, Advanced Quality Planning, Supplier Quality/Development and Problem Solving. Extensive expertise in Quality Management Systems (QMS), Supplier Development and Quality, New Product Development (NPD), Customer Satisfaction and Field Failure Reduction in manufacturing environments. Recognised for Strategic Planning, Analytical Acumen, and a Collaborative Leadership style, fostering strong cross-functional teamwork across regions. Dedicated to coaching and mentoring high-performing teams, consistently achieving world-class employee satisfaction and driving continuous improvement. Achievements: Best First Pass Yield(FPY), Lowest Field Failure Rate, Fails Per Machine(FPM) & Cost Per Machine($PM), NPS improvement, Lowest DPU, Lowest Supplier PPM, Highest Zero Error Stations, 100% Key Characteristics meeting Cpk >1.33, Flawless New Product Development, world class employee satisfaction scores, torchbearer for Machine Learning (ML) model implementation in manufacturing, 100% Score in Employee Engagement Survey, 2 Annual Six Sigma Award winner, 2 Global Innovation Team Award Winner, 3 Participations in Business Improvement Conference (BIC), 1st Runner-up in Enterprise BIC – FT4 Cylinder Head development, Champion & Mentor for many Six Sigma and Supplier Focused Lean Six Sigma, All major new development, including Cylinder Head & Block with First Time Right, Best in Class Quality PPM, Best In class Warranty Performance, Lowest ever Fails per Machine, Lowest ever Internal Customer PPM, Delivered many New projects with First Time Right Quality, Lowest ever Cost of Poor Quality per product, Leading the CoPQ Control for whole Pune Works, Leading Digital Transformation and Smart Connected Factory for Quality Department, Business Operating System Lead for Containment and non-conformance control