Varun Goyal

Background

About Varun Goyal

A Mechanical Engineering graduate from DCE, Delhi with strong academic records. As a Mechanical engineer, I tend to focus on using my analytical and design skills to find effective and innovative solutions Havells India Ltd.Design and development of electromechanical RCBO from concept to launch stage which comprised: Concept Preparation for incorporate features of both electromechanical MCB and RCCB in RCBOModelling through Creo 5.0, Prototyping and inspection for detail designing Executed 3D Stackup analysis through Cetol for design optimization to achieve 6 sigma design using normal distribution and other statistical concepts.Risk failure analysis through DFMEA, structural analysis. Documentation of technical design details including Benchmarking, Engineering BOM, Product cost etc.•Reduced market return call rate in PRCD (Shocksafe plug) used in Water heaters from 17% to 5% by coordinating with cross-functional teams saving 1.77 cr.Leading all the Reliability Engineering projects of Switchgear department:Executed Life time analysis of MCBs and RCCBs using Weibull curve to be used by marketing team for advertisements.Increased design Reliability of PRCD by 10% from 85% to 95% with the help of Reliability Prediction methodology in adherence to MIL-HDBK-217 and Telecordia standards.Performed HALT testing on PRCD, used by marketing team for bidding in EV market.Reduced rejection rate in Mini MCBs from 22% to 7% by six sigma methodology.Collaborated with Common simulation team for developing methodology for two major tests(TR and MT) in MCBs which will help us save time and cost of prototype.Mentored two GETs with the concepts of circuit breakers and statisticsCoordinated with production plant, marketing, testing, vendors, customer and other cross function teams for all product development and improvement related activitiesTechnical Competencies:Creo Cetol (3D Stackup)MicrostationMathCad