Genesis Reliability Group, Inc

Genesis Reliability Group guides plant personnel in achieving operational excellence for contributions to revenue, margins, environmental and safety performance by partnering with them to continuously improve sustainable daily production rates and reduce operating costs. As a direct result of GRG's 16 month partnership with plant personnel at a Midwest manufacturer of nitrogen fertilizers, they implemented a continuous improvement process that achieved the following- Increased plant contribution to revenue by $12 million - Consistently operated plant at 95% to 99.5% on-stream, a 6.5% improvement - Reduced primary pollutant emissions - Increased sustainable daily production rates by 8%- Reduced maintenance costs by $3.4 million - Improved effectiveness and efficiency of plant personnel - Eliminated chronic equipment problems - Increased uptime and sustainable daily production rates of plant supply chain equipment - Retained forward looking plant personnel How did we successfully achieve these outcomes? Really we didn't - plant personnel did with our guidance! That's what made our client so successful. Working with their team members, we guided and coached them on implementing leading edge operational best practices. This included best practices for- Leading and managing a continuous improvement initiative - Effectively and efficiently engaging front line reliability engineers, operations and maintenance personnel in implementing root cause failure anlysis processes - Engaging operations and maintenance personnel in implementing a more effective and efficient supply chain equipment risk management process - Leading and managing for retention of most valued employees If plant performance similar to the above would help achieve revenue, margin and sustainability goals at your company, contact us. We can help! Genesis Reliability Group consultants are accomplished at guiding plant personnel in achieving sustainable operational excellence.